LRTA 1100 class

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The LRTA 1100 class is the second-generation class of high-floor light rail vehicles of the LRT Line 1.

LRTA 1100 class
A 1100 class train at Monumento in December 2021

Interior of the train captured in April 2024
Stock type Light rail vehicle
In service 1999–present
Manufacturer Hyundai Precision[a]
ADtranz[b]
Assembled at Changwon, South Korea
Constructed 1997–1998
Entered service 1999
Refurbished 2019–2020
Number built 28 vehicles (7 sets)
Number in service 20 vehicles (5 sets)
Formation 4 cars per trainset (Mc–M–M–Mc)[c]
Fleet numbers 1101–1128
Capacity 1,358 passengers
Operator(s)
  • Light Rail Transit Authority (1999–2015)
  • Light Rail Manila Corporation (2015–present)
Depot(s) Baclaran
Line(s) served LRT Line 1
Specifications
Car body construction Stainless steel
Train length 105.7 m[d]
Car length Driving head cars: 26.35 m
Intermediate cars: 26.5 m
Width 2.59 m
Height From top of rail: 3.74 m
Pantograph locked down: 3.95 m
Floor height 920 mm
Platform height 690 mm
Entry Step
Doors 4 sets of 1.5 m × 1.9 m double-leaf pocket doors per side
Articulated sections 2 per PRV
Wheel diameter New: 660 mm
Worn: 600 mm
Wheelbase Per bogie: 2.31 m
Bogie centers: 10 m
Total: 20 m
Maximum speed 60 km/h
Weight Head car: 37.4 t
Intermediate car: 36.5 t
Axie load 10.7 t
Steep gradient 4%
Traction system Adtranz[e]
Voith[f]
IGBT–VVVF
Traction motors 4 × 3-phase AC induction motor
As built: 125 kW
Refurbished: 170 kW
Power output As built:
  • Per LRV: 500 kW
  • 4-car trainset: 2 MW

Refurbished:
  • Per LRV: 680 kW
  • 4-car trainset: 2.72 MW
Acceleration 1.1 m/s²
Deceleration Service: 1.3 m/s² Emergency: 2.08 m/s²
Auxiliaries 2 × Static inverter
HVAC Roof-mounted duct-type air conditioning (2 units per LRV)
Electric system(s) 750 V DC overhead catenary
Current collector(s) Single-arm pantograph
UIC classification Bo′+2′+Bo′
Wheels driven 8 out of 12 per LRV
Bogies FLEXX Metro 1000 outside-frame type
Minimum turning radius 25 m
Breaking system(s) Knorr-Bremse regenerative and electro-pneumatic
Safety system(s) ATS (1999–2007)
ATP (2007–present)
Coupling system Semi-permanent
Multiple working Within type
Seating Longitudinal
Track gauge 1,435 mm
Standard track gauge


The trains were purchased in 1996 as part of a capacity expansion project funded by official development assistance (ODA) loans from Japan. Entering service in 1999,[6][13] many vehicles were taken out of service due to lack of spare parts. The trains subsequently underwent re-engineering and refurbishment by Voith from 2019 to 2020.

Background and purchase

By 1990, the LRT Line 1 in Metro Manila reached its capacity, necessitating the need for capacity expansion. The project, launched in 1994 and undertaken at a cost of ₱4.1 billion, was one of the flagship projects of the administration of President Fidel V. Ramos. Initially, 32 cars with identical specifications to the 1000 class trains were planned to be ordered for the 32 two-car trains operating at the time so that each train would consist of three cars. However, with the increasing transport demand, four-car trains were considered instead.

In August 1996, a consortium of Marubeni Corporation, Adtranz, and ABB was awarded the contract and was signed the following September. On October 18, Hyundai Precision signed a contract to produce 28 cars (7 sets) for the LRT Line 1. These cars were produced between 1997 and 1998 as its first manufactured light rail vehicle.

Commissioning and later decline

The handover ceremony and test-run of the 1100 series LRV was done with former President Joseph Estrada and former Vice-President Gloria Macapagal Arroyo in 1999. These trains raised the line's capacity by half from a carrying capacity of 18,000 passengers per hour per direction to 27,000 passengers per hour per direction.

After 2001, many vehicles left the service owing to problems in operations and maintenance. Although spare parts had been substantially given in 2004, 14 cars remained out-of-service due to the lack thereof as of 2013, including two cars involved in a collision. Most of the spare parts for the trains, including brake parts, were only procurable from Adtranz. There were attempts to procure spare parts, but these attempts failed. This was affected by the acquisition of Adtranz by Bombardier Transportation in 2001 (later acquired by Alstom in 2021). Furthermore, parts in the 1200 class and the 1100 class only share 20% commonality.

In addition, these trainsets were, until 2020, used as "skip trains" or trains meant to target a particular station due to extremely high volume of passengers, especially during rush hours.

1A 1100 class trainset was used for the first test run of the LRT Line 1 Cavite Extension Phase 1 on December 19, 2023. According to the Light Rail Manila Corporation (LRMC), the 1100 class is the widest in terms of car body, making it the most strategic option to check for initial compatibility of station platforms, walkways, cableways, and others.

Refurbishment

Refurbishment of the second-generation trains was initiated by LRMC in February 2018, which aimed to restore the inactive fleet into serviceable conditions and increase the capacity of Line 1. LRMC and Voith signed an agreement to refurbish the said fleet which includes the control devices, traction systems, and automatic diagnostic displays of main circuits. The refurbishment was carried out between 2019 and 2020 and six out of seven sets returned to operation with an extended vehicle life. The remaining unrepaired set is in the Santolan Depot of LRT-2, due to the ongoing expansion of the Line 1 depot.

The 1100 class are the first 6-axle (3-bogie) light rail vehicles with two articulated cars in the entire rolling stock of the LRT Line 1, as its predecessor, the 1000 class, was built to the 8-axle (4-bogie) design with three sections.


Car body

The 1100 class trains resemble those of Adana Metro (top) and the LRV34 trains of Istanbul Tram Line T4 (above). Both trains were manufactured by Hyundai Precision's successor, Hyundai Rotem.

The train car body is made of stainless steel, sporting a silver body with yellow and blue cheatlines. Each LRV has four sliding pocket-type doors per side. The 1100 class trains are 90 millimeters wider than the 1000 class.

Similar to the 1000 class, the 1100 class have cheatlines of blue and yellow that run through its sides. The trains also served as a prototype for future LRVs made by Hyundai Precision, which bears resemblance to the trains used in the Adana Metro and the Hyundai Rotem LRV34 trains of the Line T4 of the Istanbul Tram. Each light rail vehicle has two roof-mounted air-conditioning units. In total, there are eight air-conditioning units in a four-car train set.

1100 class train at Gil Puyat station in November 2006

1100 class train at United Nations station in June 2020


Interior

The trains have longitudinal seating. A wheelchair provision is present near the articulated portion of the intermediate cars.
Image shows stanchions, ACU vents, and briefly, the builders' plate.

1100 class train with seats removed, showing wheelchair space.

View of driving cab before the 2019-2020 refurbishment.


Electrical

The 1100 class trains are the first Line 1 trains to have a propulsion system controlled by variable-voltage/variable frequency drive (VVVF) inverters with insulated-gate bipolar transistors (IGBT). The two inverters drive the four 3-phase alternating current, enclosed-type induction motors. Adtranz supplied the original electrical components, while Voith installed the new components. The traction equipment in a refurbished train consists of two Voith EmCon I1000-9AU traction inverters with 350 kilovolt-amperes continuous power in each, two auxiliary static inverters, and a VPort IO control unit.

Prior to refurbishment, the trains produced a distinct high-pitched acceleration sound unique to the Adtranz VVVF controller used, a trait present in the train's derivative models. After refurbishment, the traction acceleration sound is now identical to the one used in the MRTC 3100 class trains, as its traction controller is manufactured by Voith as well.

Mechanical

Each LRV has three outside-frame bogies consisting of two motorized bogies at the ends of the LRV and one trailer bogie under the articulation. Unlike other trains, which have a bogie wheelbase of 1.9 meters, the long, 2.31-meter wheelbases of the 1100 class trains has caused restricted access to some tracks at the Baclaran Depot. The primary suspension is a chevron rubber spring, while the secondary suspension is an air suspension, similar to the 1200 class. Semi-permanent couplers are present in the ends of each light rail vehicle except the driving cab section of the MC car.

New underfloor traction equipment (Voith), outside-frame bogie and pantograph of a refurbished 1100 class. Semi-permanent couplers can also be seen on the right.

The configuration of a four-car trainset is Mc–M–M–Mc. Mc denotes a driving car while M denotes an intermediate car.

Car type Mc M
A B A B
Quantity 2 2
Control cab Yes No No No
VVVF inverter Yes Yes Yes Yes
Auxiliary inverter Yes Yes Yes Yes
Pantograph Yes No Yes No
Car length 26.35 m 26.5 m
Capacity Seated 78 82
Standing 252 267
Total 330 349

Legend

Either out of service, scrapped, or decommissioned

Set no. 1 2 3 4
1 1101 1102 1103 1104
2 1105 1106 1107 1108
3 1109 1110 1111 1112
4 1113 1114 1115 1116
5 1117 1118 1119 1120
6 1121 1122 1123 1124
7 1125 1126 1127 1128


1100 class train at Carriedo station in June 2020

1100 class interior in June 2020

  1. ^ Carbody
  2. ^ Electrical components
  3. ^ Under normal operation. The trains can be operated with 2 cars (Mc–Mc) or 3 cars (Mc–M–Mc).
  4. ^ 4-car train length. The length of a three-car train is 79.35 meters, while the length of a two-car train is 52.7 meters.
  5. ^ As built; 1999–2020
  6. ^ Refurbished; 2019–present

LRTA 1000 class
LRTA 1100 class
LRTA 1200 class
LRTA 13000 class